The installation of a cleanroom requires careful consideration both at the design stage and how it is used.
What is a clean room?
A clean room is a controlled environment within a larger space that maintains specified air particles and other contaminants. Here are three ways to clean a clean room:
- Air quality is controlled
- All surfaces and equipment are always cleaned to a specific standard.
- It works in a particular way; for example, the number of staff is limited
Why you may need a clean room
There are many reasons why a business needs a clean room. You may be easily contaminated with particles in the air, or you may be making a material that is too dangerous to manufacture in an open environment. The industries that typically require a clean room are:
- Research facility
- Chemical supplier
How to install a clean room
Setting up a clean room begins at the design stage. In this phase, clean room usage, acceptable particle concentration, location, manufacturing process requirements, and cost must be considered. Clean Environment Room For Rent designers should discuss in detail with their end-users to ensure that all needs are understood at this stage.
Design requirements generally vary from industry to industry, depending on whether the materials processed in the clean room are dangerous or non-hazardous.
Points when setting up a clean room
There are many factors to consider when setting up a clean room. In addition to the space required for the gear and the key points of the space required, the following should also be considered:
Pneumatic: The static pressure in a clean room must be higher than atmospheric pressure to avoid intrusion from the wind. Airlocks also help minimize or prevent pressure changes that can endanger the process.
Architecture: Air requires as many paths as possible to maintain constant air flow throughout the clean room. When airflow is restricted, the resulting turbulence can cause particle movement, which increases the risk of pollutants in the air.
Measuring Instruments-The clean room should always be measured to ensure that factors such as particle count, airflow, humidity, temperature, and cleanliness are at the right level.
Electrostatic discharge-Moving air and moving people generate an electric charge. Electrostatic discharge protection material should be used to prevent potential damage.
Lighting-A dim white room does not give you any benefit. Inadequate cleaning can cause particles to accumulate and misread the device display. Lighting in a clean room should be consistent and uniform with a few dark spots.
Proof of the Future-Make sure your clean room is designed to be as flexible as possible to accommodate future expansions, new equipment, or process changes.
Materials used for the inner surface: In a clean room, it is not possible to use surface materials that can release particles and pollute the air. It must also be compatible with cleaning products as it must be resistant to damage during cleaning.